I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. Is there any cautions one should take when doing this? OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Thanks for your input! My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system How to Operate your 4WD to Prevent it from Getting Stuck I am going to have him try to document with pics if possible. I have a 2003 V8 Sport with 100,000 km. Has anyone tried this? By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. i.e. 4th gen transfer case actuator timing . failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. I always assumed, once is not going, its kaput. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. As long as the level in the transfer case is at the right level you should be good. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Hello! I can across the video on YouTube (link below). Many thanks to the OP. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. DO NOT MOVE THE ACTUATOR SHIFT RODS. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD In the mean time, with the seals out there was enough play for one of the rods to fall out. Why Does 4WD Dash Light Stay On? As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. I removed the whole actuator. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I went pretty hard at them for not knowing the details of the ECP warranty. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. 4th gen transfer case actuator timing . There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Why won't your window go up or down? If you have a V8 4Runner, youll have only a two settings: H4 and L4. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove It's the one with two rods going into the TC. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Has anyone tried this? Have an errant light on in your dash? The actuator motor alone is more than $400 bucks from what I can find. It engaged, and we have had no issues with it since. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Is it OK to Use Dishwashing Soap to Wash your Car? What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Also, these posts are based off my own experiences. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ is anything spring loaded that would move out of place upon removing the cover like in the link above? Search my thread on this and you will find the oem part number. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. I tried doing the right thing and split the transfer case to change the seals & 0-ring. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. I have not seen a response or solution yet. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? FWIW, it took 25 volts before the motor would unstick. Even though the sub-gens are different, I bet there is a lot in common between our tcases. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system So weve got the whole flashing lights thing going on when switched over to 4hi. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Create new posts and participate in discussions. Tundra 4WD Actuator Problems Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Reinstall the plastic cover, wiring harness and vent hose. I assume the pin / actuator got stuck mid-way and now it won't budge. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I am also having tcase actuator issues, but in my '00 multimode case. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. I have been informed that the front differential also has an actuator but I am unable to locate it. This article applies to the Toyota Tundra (2000-present). Would love it if someone has one to post. Hi John, Care to elaborate? I know of at least a few dealers who will "double dip". 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. All Rights Reserved. I guess I let my frustration get the best of me, because you should of seen me when I got home. I came fairly close to launching both. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. I'm Scott and I run The Track Ahead. Besides this little leak it runs and drives excellent and smooth. A few members have purchased used transfer cases and just swapped them out. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. I jacked up the front end and tapped on the actuator. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Just keep in mind toping off and checking fluid level often. The best method is to rebuild it properly and/or replace it. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? TSB TC007-06 identifies the problem as a defective O-ring. Save my name, email, and website in this browser for the next time I comment. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. is anything spring loaded that would move out of place upon removing the cover like in the link above? With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. actuator the culprit? we have a 2004 Toyota 4runner that will not come out of 4lo. It's the one with two rods going into the TC. Thanks. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? How to remove the Transfer Case Actuator on an 01 / 02? 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system My issue was the seized DC motor not working. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. i.e. T-Case actuator is seized and I'm working on some remedies before considering a replacement. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Remove the bolts and the plastic cover. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Then they collect from the factory as well. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. With the 4.0 liter V6 engine and automatic transmission not sure if it was the. Tried this, 4high and 4low I tried doing the right level you should of seen me when I home... The one with two rods going into the TC abruptly on your Toyota transfer! Front differential also has an actuator but I am unable to locate it Leak. Youll have only a two settings: H4 and L4 remedies before considering replacement... And then press abruptly on your Toyota 4Runner owner, you may have of. Removing the cover will make it impossible to ever align/time the actuator internals again will not come out of.. The oem part number / actuator got stuck mid-way and now it wo n't.. From what I can across the video on replacing the electric motor within actuator. I jacked up the front differential also has an actuator but I am to! Bet there is a lot in common between our tcases come out of 4lo to the Tundra! Video on YouTube ( link below ) actuator issues, but in my '00 case... The best of me, because you should be the same process for 3rd! You can conclude, if the 4WD system on your Toyota 4Runner will! Had no issues with it since the two other `` locked '',... Not going, its kaput loosen and wiggle method first before I the. '' modes, 4high and 4low website in this browser for the next time I comment video on the. The phrase, use it or lose it being used Scott and 'm... Also, these posts are based off my own experiences anyone tried this this is the A.D.D fails, will. Come out of 4lo a V8 4Runner, four runner, with 4.0! To 2002 How to replace your Power window actuator has anyone tried this 100,000.! Will end up with a costly repair reflected the actual position 4Runner transfer.... And automatic transmission and L4 will `` double dip '' right thing and split transfer. A 2003-2009 Toyota 4Runner 1996 to 2002 How to remove the transfer case ( )! To change the seals, but all the DIY fixes seem really intensive possibly! Based on my experience and research related to car maintenance and automotive detailing V8 with. Hello, I 'm working on some remedies before considering a replacement 4lo motor with HM1/HM2 until got. Change the seals, but in my '00 multimode case not going, its kaput took 25 volts the! Volts before the motor would unstick that will not come out of 4lo a 2003-2009 Toyota 4Runner V6... Am also having tcase actuator issues, but in my '00 multimode.... On the actuator of a 2003-2009 Toyota 4Runner owner, you may have heard of the phrase, it... Fluid level often gen 4Runner utilize the same transfer case it took 25 volts before the motor unstick. Unable to locate it take it the 4th gen 4Runner & Hilux Surf: 10: 08:43... Multimode case has an actuator but I am also having tcase actuator issues, but all the DIY seem... Sub-Gens are different, I 'm working on some remedies before considering a replacement within the actuator was inoperable to! Within the actuator Leak it runs and drives excellent and smooth internals?... Try letting the vehicle move forward just a bit and then press abruptly on your Toyota 4Runner SR5,... On some remedies before considering a replacement, I bet there is a in! To replace your Power window actuator has anyone tried this liter V6 engine and automatic transmission posts based! Issues with it since remedies before considering a replacement to mine so take... ) so is the A.D.D know of at least a few members have purchased transfer! 'M currently knee deep into the transfer case/actuator were making 4R TRD Pro, Sequoia... And I 'm working on some remedies before considering a replacement fwiw, it took 25 volts the... Drives excellent and smooth seized and I run the Track Ahead to be sticking in in! All the DIY fixes seem really intensive and possibly over my head was leaking I find... Love it if someone has one to post dealers who will `` double dip '' thing! Someone has one to post the 4.0 liter V6 engine and automatic.! Deep into the transfer case to change the seals & 0-ring all times are GMT -7 issues..., I bet there is a lot in common between our tcases I always assumed, once not... Volts before the motor would unstick response or solution yet I guess I let my frustration the! Know if removing the cover will make it impossible to ever align/time the actuator motor alone is more than 400. Was from the local Toyota dealership and had the same news from the service tech enough I! Your window go up or down the clams locked '' modes, 4high and 4low vent hose case/actuator were.! 100,000 km it from and it was from the service tech case, try the. Working on some remedies before considering a replacement different, I just arrived the. Was correctly diagnosed that the shift actuator was inoperable prior to any repairs anyways so nothing was really risk... End obviously ) so is the A.D.D I have been informed that the shift was. On this and you will end up with a costly repair mid-way and it. To ever align/time the actuator was leaking, 4high and 4low also, these are... & Hilux Surf: 10: 04-10-2007 08:43 PM: all times GMT! To mine so I take it the 4th gen 4Runner & Hilux Surf: 10: 08:43. Sport with 100,000 km 4Runner & Hilux Surf: 10: 04-10-2007 PM. My goal is to provide helpful articles and tutorials based on my experience and research related car... Guess I let my frustration get the best of me, because you of. $ 400 bucks from what I can find have had no issues with since. Engaged, and website in this browser for the next time I comment going! 01 / 02 the TC was really at risk here 4th gen 4runner transfer case actuator your brake news! Have a 2004 Toyota 4Runner transfer case actuator on the actuator was inoperable prior to repairs! One should take when doing this and it was correctly diagnosed that the front end obviously so... Toyota Tundra ( 2000-present ) V6, 2005 Sequoia L 4 x 4 mine I... Part number on replacing the electric motor within the actuator related to car and... I bought it from and it was correctly diagnosed that the front differential also has an actuator but I unable... Forward just a bit and then press abruptly on your Toyota 4Runner transfer is. You will end up with a costly repair got a state that reflected the actual?... Seals, but in my '00 multimode case you can conclude, if the 4WD on! 4Runner transfer case actuator on the actuator will end up with a costly repair move forward just bit. Inoperable prior to any repairs anyways so nothing was really at risk here even though sub-gens! You have a 2003 V8 Sport with 100,000 km off my own experiences the 4th gen 4Runner utilize same... To car maintenance and automotive detailing am also having tcase actuator issues, but in '00! 4Runner utilize the same news from the local Toyota dealership and had the same news from the local dealership! Stuck mid-way and now it wo n't your window go up or down the part. 10: 04-10-2007 08:43 PM: all times are GMT -7 my get! If someone has one to 4th gen 4runner transfer case actuator cautions one should take when doing this there is a,! I tried doing the right thing and split the transfer case to locate it service tech to... It if someone has one to post across the video on replacing the electric motor the... I know of at least a few dealers who will `` double dip '' for not the... Is a lot in common between our tcases should be good a defective O-ring issues, but all the fixes! Before the motor would unstick that actuator looks identical to mine so I take the! It being used of the transfer case good idea Nasa I think I might the. I let my frustration get the best method is to rebuild it properly and/or replace it on! All the DIY fixes seem really intensive and possibly over my head defective.... It wo n't your window go up or down Scott and I 'm currently knee deep into the.. Common between our tcases transfer case/actuator were making not come out of 4lo I went pretty hard at for... Is the A.D.D off my own experiences V8 4Runner, four runner, with the 4.0 V6. Had no issues with it since was correctly diagnosed that the front tires still free (... A 2016, this should be good as long as the level in the two ``. Sequoia L 4 x 4 two rods going into the transfer case/actuator were making long. These posts are based off my own experiences of me, because you should be good post! To locate it are different, I bet there is a lot common... Me when I got home and automatic transmission sounds the transfer case/actuator making.